Rethinking In-Cab Feedback for Heavy Equipment Operators

Redesigned an in-cab display and feedback system for a Fortune 100 client* to reduce clutter, rebuild operator trust, and improve day-to-day performance through clearer, more supportive guidance.

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My Role:

Lead UX Designer

Project Type:

Client UX Challenge

Client UX Challenge

Duration:

12 Weeks

Overview

The Challenge

Heavy equipment operators rely on in-cab displays while working in loud, high-pressure environments. The existing system surfaced too much information at once, delivered unclear feedback, and was often described by operators as a “tattletale” rather than a helpful tool.

We redesigned the experience to be simple, flexible, and supportive. By pairing customizable gauges with a clearer coaching system, operators can focus on what matters most, understand feedback in context, and feel more in control of their performance.

My Process

Research

Design

Test

Iterate

Research

Design

Test

Iterate

Research

Research Goal

Understand why operators disengage from in-cab displays and coaching systems, and identify what would make guidance feel useful in real working conditions.

Research Methods

  • Operator interviews (novice → 30+ years experience)

  • Usability testing on initial prototypes

  • Competitive review of in-cab and industrial display and guidance systems

  • Literature Review of 20+ articles

  • Ongoing mentor and stakeholder feedback

  • Synthesis workshop to define final solutions

Key Insights

Operators won’t engage with cluttered screens

  • In-cab displays must be readable in seconds

  • Dense layouts cause operators to ignore the system entirely


Coaching feels critical, not helpful

  • Feedback is often perceived as a "tattletale" rather than support

  • Operators regard coaching with low trust and avoidance.


Experience level changes engagement

  • New operators seek explanations

  • Experienced operators prefer quick confirmation without friction


Context builds trust

  • Tips that ignore terrain, task, or site conditions feel unfair and are quickly dismissed


Unconventional accessibility needs must be considered

  • Noise, glare, vibration, and literacy constraints require simple language, strong visuals, and optional audio support.

Design

Key Screens

Customizable Gauges

Operators only glance at the display for a second or two, so the gauge screen was simplified and made fully customizable. Operators can choose which gauges matter most to them, reducing clutter while keeping critical information easy to scan.

Coaching Overview

All operator feedback is centralized into a single overview screen. Active tips and performance scores are visible at a glance, avoiding interruptions while making feedback easier to understand.

Coaching Tips

Tips are designed to be flexible and non-intrusive. Operators can quickly scan and acknowledge feedback or open a tip to see what happened, why it matters, and how to improve, supported by short visuals and clear steps.

Learning and Performance

For operators who want more guidance, the Learning section offers short, focused videos tied directly to recent coaching tips. Content is personalized and easy to access without pulling operators away from their workflow.

Operator Feedback

At the end of each shift, operators can add context through notes to coaching alerts affected by terrain, equipment, or site conditions. This addresses the "tattletale" perception by giving operators control over how their performance is interpreted, aligning operator and manager understanding while building trust and improving data accuracy.

Final Deliverable

From Tattletale to Teammate

By combining customizable gauges with a clearer, more supportive coaching experience, we’ve created a solution that helps operators work more confidently and safely, while providing managers with more reliable data and better long-term performance.

Outcomes

Competition Winning Design

Selected by a Fortune 100 client panel in a competitive challenge

Selected by a Fortune 100 client panel in a competitive challenge

Reduced Cognitive load

Customizable gauges prioritize

key information

Supports Novice to Expert

Provides guidance without slowing experts down

Optimized for Scanning

Designed for 1-2 second readability

Builds Trust Through Context

Tip context shifts perspective from tattletale to support tool

What I learned

Leading this project taught me how to design for high-stakes environments where trust and clarity can directly impact safety and performance.


  • Learned to design for extreme accessibility constraints: noise, glare, vibration, and varying literacy levels required simple language, strong visuals, and flexible input methods

  • Positive reinforcement changes behavior more effectively than criticism: operators engage when systems feel supportive, not critical

  • Understanding operator psychology was as important as understanding the interface: Operator trust and coaching reliability was a larger issue than any UI design flaw

Leading this project taught me how to design for high-stakes environments where trust and clarity can directly impact safety and performance.


  • Learned to design for extreme accessibility constraints: noise, glare, vibration, and varying literacy levels required simple language, strong visuals, and flexible input methods

  • Positive reinforcement changes behavior more effectively than criticism: operators engage when systems feel supportive, not critical

  • Understanding operator psychology was as important as understanding the interface: Operator trust and coaching reliability was a larger issue than any UI design flaw

Alex's Portfolio

UX Designer crafting insightful and enjoyable experiences

UX Designer crafting insightful and enjoyable experiences

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